Engineering & Design
Well equipped with 2D-3D design software
Centralized control of engineering documents to access easily all Departments.
Die Manufacturing & Inspection
Using Dies material DIN-2714 for closed die forging & H11/H13 for press forging. Hardness: 38-42 HRC
Dies for Forging, Trimming Die-Punch. Finished Impression of Die is 100% dimensionally checked by LAYOUT INSPECTION.
Raw Material Testing
Currently we are collaborated with NABL Accredited lab for Raw Material testing and third-party Inspection for Chemical Analysis is done by Spectrometer. Other testing facility available like Micro cleanliness, Inclusions, Hardness, step-down test, Jominy end quenched, Grain flow and Mechanical Test.
Metallurgical Microscope with image Analyzer software available to check Micro structure, Grain size after Heat treatment.
Blank Cutting
Cut blanks are done on high productive precise circular saw machine with auto loader facility band saw.
Heating
Cut blanks are heated by Induction billet heater in Press forging, Controlled Temperature & Induction Metal gathering machine for Upset forging Temp.: 1150-1250 C
Forging
Forgings operations are performed With Friction & Screw presses includes bending, drawing down, upsetting, rolling which execute in one heating cycle to gather with finish forging.
Subsequent Trimming operation to remove excess material is done on Power Press.
Heat Treatment
We are Currently out sourcing We Organized Heat Treatment plant where Heat treatment cycle are recorded & controlled using SCADA system
Continuous Tray type furnace for Quenched–Tempered, ISO-Thermal annealing, Normalizing
Post Operation – Shot Blasting & Fettling
Forging surface De-scaling operation is done by Tumbler type shot blasting machine.
Using proper grade of shots (0.45 & 0.55 mm) to avoid pit marks. 100% fettling is done for flash projection, burr, chopping etc.
Crack Detection – Hardness & Quality Inspection
100% Ultra Sonic Testing (UT Test) is done for all functionally critical forging OR Customer requirement.
Hardness is checked by Rockwell Hardness tester for 100 kg-150kg loads & Diamond and ball point.
100% visual inspection is done after shot blasting. Pre-dispatch Inspection report (PDI) report is carried & sends to customer along material
CNC Machining…
CNC-VMC machine along with rotary tilting table facility available for ready to use or assembled components
Coordinate Measuring Machine (CMM) Measuring Instruments.
Laser Marking machine for traceability
Logistics
We can offer Sea worthy / export quality packaging.
The general lead time for developing tools & samples is about 3-4 weeks and for exports we recommend full container load as it is cost effective at logistic level.